Predictive control for hot-dip galvanizing with reduced energy consumption
Purecontrol optimizes the thermal control of galvanizing baths.
Thanks to intelligent and predictive regulation of zinc bath temperatures, our solution ensures more uniform galvanization while reducing energy consumption.
-10 %
de consommation énergétique en moyenne
Meilleure qualité
grâce à un contrôle précis du delta de température
Surveillance avancée
et alertes pour une exploitation sereine
Purecontrol optimizes the entire thermal control process of galvanizing baths.
The solution anticipates temperature fluctuations in the zinc bath and continuously adjusts setpoints to stabilize the process and reduce energy surges. Result: better-controlled energy consumption and more consistent coating quality.
Deployed on over 500 sites, Purecontrol has already proven its effectiveness.
Improve the performance of your facilities without hardware investment, while keeping your energy consumption under control.
Maintenance and new construction manager at Prestia SBG
Optimize your galvanizing with less energy consumption
Hot-dip galvanizing requires strict control of zinc bath temperatures. Poor regulation can affect treatment quality, increase energy consumption, and accelerate equipment wear.
Purecontrol operates at the core of the process.
Our solution continuously controls the power controllers that heat the zinc bath. It stabilizes zinc temperature throughout each cycle phase to ensure optimal conditions without overconsumption.
AI governs the entire system and optimizes multiple levers:
Result: more uniform galvanization, tangible energy savings, and a more sustainable process.
Reduction of
consumptions
Notre technologie permet une gestion énergétique optimale.
En prévoyant les périodes d'activité de l'usine, nous ajustons le fonctionnement des gradateurs pour réduire la consommation d'énergie tout en maintenant le zinc en fusion, prêt pour le processus de galvanisation.
Maximizing the quality of galvanization
Grâce à notre système de pilotage des gradateurs, basé sur la prédiction de l'arrivée des matériaux dans le bain (poids, température des pièces)., nous assurons un gradient de température optimal entre les différentes couches. Cela garantit que chaque pièce est galvanisée avec une finition lisse et uniforme, sans granulosité.
Extending the lifespan
Vats
En stabilisant la puissance des gradateurs, nous évitons les surchauffes et les fluctuations de température qui peuvent endommager la cuve de galvanisation. Cela contribue à prolonger significativement la durée de vie des installations, tout en maintenant une production de haute qualité.
Real-time supervision and automated prediction.
Track all your KPIs in real time and manage your site with peace of mind. Our system alerts you and anticipates key moments for proactive operations management.
The Purecontrol platform provides advanced predictive insights — you stay in control of the setpoints!
Bénéficiez du pilotage prédictif multi-objectifs :
Taking into account all the contextual constraints in the management.
Anticipating the evolution of processes over 24 hours
Management adapted to periods of low carbon intensity.
Adaptive regulation to maintain quality and compliance without overconsumption.
Integration of weather, prices and carbon intensity for refined management.
Creation of virtual sensors based on existing data.
Monitoring the energy profile of equipment without a sub-meter
Early detection of anomalies to anticipate breakdowns.
Taking into account all the contextual constraints in the management.
Anticipating the evolution of processes over 24 hours
Management adapted to periods of low carbon intensity.
Adaptive regulation to maintain quality and compliance without overconsumption.
Integration of weather, prices and carbon intensity for refined management.
Creation of virtual sensors based on existing data.
Monitoring the energy profile of equipment without a sub-meter
Early detection of anomalies to anticipate breakdowns.
Get in touch with our team
Discover Purecontrol's efficiency in action. Let's discuss your project and develop a personalized strategy to enhance your environmental and economic performance.
