Field of application
Predictive control for higher-quality hot-dip galvanizing with reduced energy consumption
Galvanization, a key process in metallurgy, plays an essential role in the protection of metals against corrosion. Purecontrol offers an innovative solution to optimize temperature control in molten zinc basins.
We guarantee superior galvanization quality while optimizing energy consumption and extending the life of installations.
Metallurgy
Control of the heating of the galvanization basin as a function of the load
The Purecontrol solution also allows operators to achieve unprecedented operational efficiency and achieve significant savings and minimize the ecological footprint.
Maximizing quality
Of galvanization
Thanks to our dimmer control system, based on the prediction of the arrival of materials in the bath, we ensure an optimal temperature gradient between the various layers. This ensures that each piece is galvanized with a smooth and even finish, without granularity.
Reduction of
consumptions
Our technology also allows optimal energy management. By forecasting when the plant is active, we are adjusting the operation of the dimmers to reduce energy consumption while keeping the molten zinc ready for the galvanizing process.
Extending the lifespan
Vats
By stabilizing the power of the dimmers, we avoid overheating and temperature fluctuations that can damage the galvanizing tank. This contributes to significantly extending the life of the installations, while maintaining high quality production.
Emmanuel Caillaud
Maintenance and new construction manager at Prestia SBG
Hypervision solution
Access all the key indicators for monitoring your site in real time, ensuring smooth and serene control of your operation. Benefit from an accurate predictive vision, anticipating future operating hours and providing the associated control instructions.
Benefit from multi-objective predictive management:
Power disaggregation
Purecontrol makes it possible to obtain the energy profile of each equipment without a sub-meter, then to continuously monitor their consumption and efficiency.
Predictive maintenance
Detect anomalies in equipment behaviour early to anticipate failures and alert operators before any impact on the system or production continuity.
Process prediction
Our ability to predict the evolution of processes allows us to finely regulate the start-up of equipment, and consumption (water, reagents, biological inputs, etc.)
Stabilization of quality
While the default settings are often static and excessively cautious, our ability to predict and control allows us to obtain optimal quality and regulatory compliance without excessive consumption.
Taking into account external data
Weather, energy prices, carbon intensity of electricity supplied by the network,... We adjust the control as close as possible to your constraints.
Holistic and contextual management
Our algorithms are designed to take into account influencing factors external to the site or to the controlled processes, such as: multi-site load management, demand fluctuation, or the realization of arbitrations.
Get in touch with our team
Discover Purecontrol's efficiency in action. Let's discuss your project and develop a personalized strategy to enhance your environmental and economic performance.
