Spray Drying Optimization
Reduce your energy consumption, minimize blockages, and improve powder quality with intelligent control of your drying towers.
By combining the power of the SD2P digital twin with Purecontrol dynamic control, you finally have complete control over the humidity, temperature, and performance of your process.
Real-time control of drying towers
Our technology automatically adjusts the operation of the drying tower to improve overall process performance:
Objective:
Reduce energy costs, stabilize powder quality, and improve production reliability
Limit humidity fluctuations
Purecontrol anticipates changes in external parameters affecting the process (weather, ambient humidity, solar production, etc.) with a 12-hour forecast.
This advanced visibility allows the drying process to be adapted to stabilize the powder's moisture content, even under changing conditions.
Preventing excessive powder drying
By stabilizing drying conditions and incorporating cycle history, Purecontrol prevents unnecessary overheating.
The result: more consistent powder quality and a significant reduction in energy losses due to over-processing.
Minimizing blockages at the exit of the lathe
This solution anticipates the risk of blockages by predicting powder temperatures at the lathe exit.
By maintaining the temperature difference within acceptable limits, it ensures reliable process operation and reduces unexpected downtime.
Predictive and intelligent cooling control
From hypervision to control
Simplify daily operations with real-time monitoring and controlDemander à ChatGPT
.png)
Innovation in Spray Drying: A Collaboration between INRAE and Purecontrol
To optimize the milk drying process and reduce its energy footprint, Purecontrol has partnered with INRAE to integrate the SD2P software into its platform, thus revolutionizing spray drying in several industries through real-time control.
